API 5L Ƙayyadaddun Bututu na 46 na Layi
Yanayin Bayarwa
PSL | Yanayin Bayarwa | Matsayin bututu |
PSL1 | Kamar yadda aka yi birgima, an daidaita, an daidaita shi | A |
Kamar yadda aka yi birgima, normalizing birgima, na'urar thermomechanical, na'urar inji mai zafi, daidaita tsari, daidaitawa, daidaitawa da fushi ko kuma idan an yarda Q&T SMLS kawai. | B | |
Kamar yadda aka yi birgima, daidaitawa, birgima, birgima na thermomechanical, ƙirar thermo-mechanical, daidaitawa kafa, daidaitawa, daidaitawa da fushi. | X42, X46, X52, X56, X60, X65, X70 | |
Farashin PSL2 | Kamar yadda aka yi birgima | BR, X42R |
Normalizing birgima, daidaita tsari, daidaitawa ko daidaitawa da fushi | BN, X42N, X46N, X52N, X56N, X60N | |
An kashe da fushi | BQ, X42Q, X46Q, X56Q, X60Q, X65Q, X70Q, X80Q, X90Q, X100Q | |
Thermomechanical birgima ko thermomechanical kafa | BM, X42M, X46M, X56M, X60M, X65M, X70M, X80M | |
Thermomechanical birgima | X90M, X100M, X120M | |
Isasshen (R, N, Q ko M) don maki PSL2, na da darajar karfe |
Bayanin oda
Umarnin siyan zai haɗa da yawa, matakin PSL, nau'in ko Grade, nuni ga API5L, diamita na waje, kauri na bango, tsayi da duk wani ƙarin abubuwan da suka dace ko ƙarin buƙatun da suka danganci abubuwan sinadaran, kaddarorin injin, magani mai zafi, ƙarin gwaji, tsarin masana'antu, saman shafi ko ƙare ƙare.
Hannun Tsari na Masana'antu
Nau'in Bututu | Farashin PSL1 | Farashin PSL2 | |||
Darasi A | Darasi B | X42 zuwa X70 | B zuwa X80 | X80 zuwa X100 | |
SMLS | ü | ü | ü | ü | ü |
LFW | ü | ü | ü | ||
HFW | ü | ü | ü | ü | |
LW | ü | ||||
SAW | ü | ü | ü | ü | ü |
SAWH | ü | ü | ü | ü | ü |
SMLS - Mara kyau, ba tare da walda ba LFW - Ƙananan bututun walda, <70 kHz HFW - Babban mitar welded bututu,> 70 kHz SAWL - Ƙarƙashin walda mai zurfi-baka mai walƙiya SAWH - Submerge-baka waldi helical walda |
Kayan farawa
Ingots, blooms, billets, coils ko faranti da aka yi amfani da su don kera bututu za a yi su ta hanyar matakai masu zuwa, asali na iskar oxygen, tanderun lantarki ko buɗaɗɗen murhu a haɗe tare da aikin tace ladle.Don PSL2, za a kashe karfe kuma a narke bisa ga kyakkyawan aikin hatsi.Coil ko faranti da ake amfani da su don bututun PSL2 ba za su ƙunshi kowane walda na gyara ba.
Chemical Abun Haɗin don PSL 1 bututu tare da t ≤ 0.984 ″
Karfe daraja | Rarraba juzu'i, % bisa zafi da nazarin samfur a, g | ||||||
C max b | Mn max b | P max | S max | V max | Nb max | Ti max | |
Bututu mara kyau | |||||||
A | 0.22 | 0.90 | 0.30 | 0.30 | - | - | - |
B | 0.28 | 1.20 | 0.30 | 0.30 | c,d | c,d | d |
X42 | 0.28 | 1.30 | 0.30 | 0.30 | d | d | d |
X46 | 0.28 | 1.40 | 0.30 | 0.30 | d | d | d |
X52 | 0.28 | 1.40 | 0.30 | 0.30 | d | d | d |
X56 | 0.28 | 1.40 | 0.30 | 0.30 | d | d | d |
X60 | 0.28e ku | 1.40e ku | 0.30 | 0.30 | f | f | f |
X65 | 0.28e ku | 1.40e ku | 0.30 | 0.30 | f | f | f |
X70 | 0.28e ku | 1.40e ku | 0.30 | 0.30 | f | f | f |
Welded Pipe | |||||||
A | 0.22 | 0.90 | 0.30 | 0.30 | - | - | - |
B | 0.26 | 1.2 | 0.30 | 0.30 | c,d | c,d | d |
X42 | 0.26 | 1.3 | 0.30 | 0.30 | d | d | d |
X46 | 0.26 | 1.4 | 0.30 | 0.30 | d | d | d |
X52 | 0.26 | 1.4 | 0.30 | 0.30 | d | d | d |
X56 | 0.26 | 1.4 | 0.30 | 0.30 | d | d | d |
X60 | 0.26e ku | 1.40e ku | 0.30 | 0.30 | f | f | f |
X65 | 0.26e ku | 1.45e ku | 0.30 | 0.30 | f | f | f |
X70 | 0.26e ku | 1.65e ku | 0.30 | 0.30 | f | f | f |
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Chemical Abun da ke ciki na PSL 2 bututu tare da t ≤ 0.984 ″
Karfe daraja | Rarraba juzu'i, % bisa zafi da nazarin samfur | Carbon Equiv a | |||||||||||||||||||
C max b | Si max | Mn max b | P max | S max | V max | Nb max | Ti max | Sauran | CE IIW max | CE PCM max | |||||||||||
Bututu mara nauyi da Welded | |||||||||||||||||||||
BR | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | c | c | 0.04 | e,l | .043 | 0.25 | ||||||||||
X42R | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | 0.06 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
BN | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | c | c | 0.04 | e,l | .043 | 0.25 | ||||||||||
X42N | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | 0.06 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X46N | 0.24 | 0.40 | 1.40 | 0.025 | 0.015 | 0.07 | 0.05 | 0.04 | d,e,l | .043 | 0.25 | ||||||||||
X52N | 0.24 | 0.45 | 1.40 | 0.025 | 0.015 | 0.10 | 0.05 | 0.04 | d,e,l | .043 | 0.25 | ||||||||||
X56N | 0.24 | 0.45 | 1.40 | 0.025 | 0.015 | 0.10f | 0.05 | 0.04 | d,e,l | .043 | 0.25 | ||||||||||
X60N | 0,24f | 0,45f | 1.40f | 0.025 | 0.015 | 0.10f | 0.05f ku | 0.04f | g,h,l | Kamar yadda aka amince | |||||||||||
BQ | 0.18 | 0.45 | 1.40 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X42Q | 0.18 | 0.45 | 1.40 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X46Q | 0.18 | 0.45 | 1.40 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X52Q | 0.18 | 0.45 | 1.50 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X56Q | 0.18 | 0,45f | 1.50 | 0.025 | 0.015 | 0.07 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X60Q | 0.18f | 0,45f | 1,70f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
X65Q | 0.18f | 0,45f | 1,70f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
X70Q | 0.18f | 0,45f | 1,80f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
X80Q | 0.18f | 0,45f | 1.90f | 0.025 | 0.015 | g | g | g | i,j | Kamar yadda aka amince | |||||||||||
X90Q | 0.16 f | 0,45f | 1.90 | 0.020 | 0.010 | g | g | g | j,k | Kamar yadda aka amince | |||||||||||
X100Q | 0.16 f | 0,45f | 1.90 | 0.020 | 0.010 | g | g | g | j,k | Kamar yadda aka amince | |||||||||||
Welded Pipe | |||||||||||||||||||||
BM | 0.22 | 0.45 | 1.20 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X42M | 0.22 | 0.45 | 1.30 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X46M | 0.22 | 0.45 | 1.30 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e,l | .043 | 0.25 | ||||||||||
X52M | 0.22 | 0.45 | 1.40 | 0.025 | 0.015 | d | d | d | e,l | .043 | 0.25 | ||||||||||
X56M | 0.22 | 0,45f | 1.40 | 0.025 | 0.015 | d | d | d | e,l | .043 | 0.25 | ||||||||||
X60M | 0.12f | 0,45f | 1.60f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
X65M | 0.12f | 0,45f | 1.60f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
X70M | 0.12f | 0,45f | 1,70f | 0.025 | 0.015 | g | g | g | h,l | .043 | 0.25 | ||||||||||
X80M | 0.12f | 0,45f | 1,85f | 0.025 | 0.015 | g | g | g | i,j | .043f | 0.25 | ||||||||||
X90M | 0.10 | 0,55f | 2.10f | 0.020 | 0.010 | g | g | g | i,j | - | 0.25 | ||||||||||
X100M | 0.10 | 0,55f | 2.10f | 0.020 | 0.010 | g | g | g | i,j | - | 0.25 | ||||||||||
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Tensile da Haɓaka - PSL1 da PSL2
Bututu Grade | Abubuwan Tensile - Jikin Bututu na SMLS da Bututun Welded PSL 1 | Seam na Welded Bututu | ||
Ƙarfin Haɓaka a Rt0,5PSI Min | Ƙarfin Ƙarfin Ƙarfi a Rm PSI Min | Tsawaitawa (a cikin 2in Af % min) | Ƙarfin Ƙarfin Ƙarfi b Rm PSI Min | |
A | 30,500 | 48,600 | c | 48,600 |
B | 35,500 | 60,200 | c | 60,200 |
X42 | 42,100 | 60,200 | c | 60,200 |
X46 | 46,400 | 63,100 | c | 63,100 |
X52 | 52,200 | 66,700 | c | 66,700 |
X56 | 56,600 | 71,100 | c | 71,100 |
X60 | 60,200 | 75,400 | c | 75,400 |
X65 | 65,300 | 77,500 | c | 77,500 |
X70 | 70,300 | 82,700 | c | 82,700 |
a.Don matsakaicin matsayi, bambanci tsakanin ƙayyadadden ƙayyadadden ƙarfin juriya da ƙayyadaddun mafi ƙayyadaddun yawan amfanin bututun zai kasance kamar yadda aka bayar don matsayi mafi girma na gaba. b.Don matsakaicin maki, ƙayyadadden ƙayyadaddun ƙarfi mafi ƙayyadaddun ƙarfi don ɗinkin walda zai kasance daidai da ƙaddara ga jiki ta amfani da bayanin ƙafa a. c.Mafi ƙarancin elongation, af, bayyana a cikin kashi kuma a zagaye zuwa kashi mafi kusa, za a ƙayyade ta amfani da ma'auni mai zuwa: Inda C shine 1 940 don lissafi ta amfani da raka'a Si da 625 000 don ƙididdigewa ta amfani da raka'o'in USC Axcya dace yanki na gwaji na tensile, wanda aka bayyana a cikin murabba'in milimita (inci murabba'in) , kamar haka - Don guntun gwaji na madauwari, 130mm2 (0.20 in2) don 12.7 mm (0.500 in) da 8.9 mm (.350 a) ƙananan gwajin diamita;kuma 65 mm2(0.10 in2) don 6.4 mm (0.250in) gwajin diamita. - Don cikakkun yanki na gwaji, ƙaramin a) 485 mm2(0.75 in2) da b) yanki na yanki na gwajin gwajin, wanda aka samo ta amfani da ƙayyadaddun diamita na waje da ƙayyadadden kauri na bango na bututu, wanda aka zagaye zuwa 10 mm mafi kusa.2(0.10 in2) - Don guntun gwajin tsiri, ƙaramin a) 485 mm2(0.75 in2) da b) yanki na giciye na yanki na gwajin, wanda aka samo ta amfani da ƙayyadaddun nisa na yanki na gwajin da ƙayyadadden kauri na bango na bututu, wanda aka zagaye zuwa 10 mm mafi kusa.2(0.10 in2) U shine ƙayyadadden ƙayyadadden ƙarfin ƙarfi, wanda aka bayyana a cikin megapascals (fam a kowace inci murabba'in) |
Bututu Grade | Abubuwan Tensile - Jikin Bututu na SMLS da Bututun Welded PSL 2 | Seam na Welded Bututu | |||||
Ƙarfin Haɓaka a Rt0,5PSI Min | Ƙarfin Ƙarfin Ƙarfi a Rm PSI Min | Rabon a,c R10,5IRm | Tsawaitawa (na 2 in) Af % | Ƙarfin Ƙarfin Ƙarfi d Rm(psi) | |||
Mafi ƙarancin | Matsakaicin | Mafi ƙarancin | Matsakaicin | Matsakaicin | Mafi ƙarancin | Mafi ƙarancin | |
BR, BN, BQ, BM | 35,500 | 65,300 | 60,200 | 95,000 | 0.93 | f | 60,200 |
X42,X42R,X2Q,X42M | 42,100 | 71,800 | 60,200 | 95,000 | 0.93 | f | 60,200 |
X46N,X46Q,X46M | 46,400 | 76,100 | 63,100 | 95,000 | 0.93 | f | 63,100 |
X52N,X52Q,X52M | 52,200 | 76,900 | 66,700 | 110,200 | 0.93 | f | 66,700 |
X56N,X56Q,X56M | 56,600 | 79,000 | 71,100 | 110,200 | 0.93 | f | 71,100 |
X60N, X60Q, S60M | 60,200 | 81,900 | 75,400 | 110,200 | 0.93 | f | 75,400 |
X65Q,X65M | 65,300 | 87,000 | 77,600 | 110,200 | 0.93 | f | 76,600 |
X70Q, X65M | 70,300 | 92,100 | 82,700 | 110,200 | 0.93 | f | 82,700 |
X80Q,X80M | 80,500 | 102,300 | 90,600 | 119,700 | 0.93 | f | 90,600 |
a.Don matsakaicin matsayi, koma zuwa cikakken API5L ƙayyadaddun bayanai. b.don maki > X90 koma zuwa cikakken API5L ƙayyadaddun bayanai. c.Wannan iyaka ya shafi pies tare da D> 12.750 in d.Don matsakaicin maki, ƙayyadadden ƙayyadadden ƙayyadaddun ƙarfi na kabu na walda zai zama daidai da ƙimar da aka ƙaddara don jikin bututu ta amfani da ƙafa a. e.don bututun da ke buƙatar gwajin tsayi, matsakaicin ƙarfin yawan amfanin ƙasa zai zama ≤ 71,800 psi f.Mafi ƙarancin elongation, af, bayyana a cikin kashi kuma a zagaye zuwa kashi mafi kusa, za a ƙayyade ta amfani da ma'auni mai zuwa: Inda C shine 1 940 don lissafi ta amfani da raka'a Si da 625 000 don ƙididdigewa ta amfani da raka'o'in USC Axcya dace yanki na gwaji na tensile, wanda aka bayyana a cikin murabba'in milimita (inci murabba'in) , kamar haka - Don guntun gwaji na madauwari, 130mm2 (0.20 in2) don 12.7 mm (0.500 in) da 8.9 mm (.350 a) ƙananan gwajin diamita;kuma 65 mm2(0.10 in2) don 6.4 mm (0.250in) gwajin diamita. - Don cikakkun yanki na gwaji, ƙaramin a) 485 mm2(0.75 in2) da b) yanki na yanki na gwajin gwajin, wanda aka samo ta amfani da ƙayyadaddun diamita na waje da ƙayyadadden kauri na bango na bututu, wanda aka zagaye zuwa 10 mm mafi kusa.2(0.10 in2) - Don guntun gwajin tsiri, ƙaramin a) 485 mm2(0.75 in2) da b) yanki na giciye na yanki na gwajin, wanda aka samo ta amfani da ƙayyadaddun nisa na yanki na gwajin da ƙayyadadden kauri na bango na bututu, wanda aka zagaye zuwa 10 mm mafi kusa.2(0.10 in2) U shine ƙayyadadden ƙayyadaddun ƙarfin ƙarfi, wanda aka bayyana a cikin megapascals (fam a kowace inci murabba'i g.Ƙananan ƙima don R10,5IRm ana iya ƙayyade bisa yarjejeniya h.don maki> x90 koma zuwa cikakken bayanin API5L. |
Gwajin Hydrostatic
Bututu don jure wa gwajin hydrostatic ba tare da yayyo ba ta cikin kabu ko jikin bututu.Ba dole ba ne a gwada masu haɗin haɗin gwiwa tare da samar da sassan bututun da aka yi amfani da su cikin nasara.
Lanƙwasa Gwajin
Ba za a sami tsaga a kowane yanki na gwajin ba kuma ba za a buɗe walda ba.
Gwajin Lalacewa
Ma'auni na yarda don gwajin lallashi ya zama
a) EW bututu D <12.750 in
-≥ X60 tare da T≥0.500in, ba za a sami buɗewar weld ba kafin nisa tsakanin faranti ya kasance ƙasa da 66% na asalin diamita na waje.Ga duk maki da bango, 50%.
-Don bututu mai D/t> 10, ba za a sami buɗaɗɗen walda ba kafin nisa tsakanin faranti bai wuce 30% na ainihin diamita na waje ba.
b) Don wasu masu girma dabam koma zuwa cikakken bayanin API5L
Gwajin tasiri na CVN don PSL2
Yawancin bututun PSL2 da maki suna buƙatar CVN.Za a gwada bututu marar sumul a cikin jiki.Za a gwada bututu mai walda a cikin Jiki, Bututun Weld da yankin da zafi ya shafa (HAZ).Koma zuwa cikakken API5L ƙayyadaddun bayanai don ginshiƙi masu girma da maki da ƙimar kuzari da ake buƙata.
Haƙuri A Wajen Diamita, Daga zagaye da kaurin bango
Ƙayyadaddun Waje Diamita D (a) | Haƙurin diamita, inci d | Haƙuri na Ƙarfafawa a cikin | ||||
Bututu banda karshen a | Ƙarshen bututu a,b,c | Bututu banda Karshen a | Ƙarshen bututu a,b,c | |||
Farashin SMLS | Welded Pipe | Farashin SMLS | Welded Pipe | |||
< 2.375 | -0.031 zuwa + 0.016 | - 0.031 zuwa + 0.016 | 0.048 | 0.036 | ||
≥2.375 zuwa 6.625 | +/- 0.0075D | - 0.016 zuwa + 0.063 | 0.020D don Ta yarjejeniya don | 0.015D don Ta yarjejeniya don | ||
6.625 zuwa 24.000 | +/- 0.0075D | +/- 0.0075D, amma mafi girman 0.125 | +/- 0.005D, amma mafi girman 0.063 | 0.020D | 0.015D | |
> 24 zuwa 56 | +/- 0.01D | +/- 0.005D amma mafi girman 0.160 | +/- 0.079 | +/- 0.063 | 0.015D don amma max na 0.060 Domin Bisa yarjejeniya domin | 0.01D don amma max na 0.500 Domin Bisa yarjejeniya domin |
>56 | Kamar yadda aka amince | |||||
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Kaurin bango t inci | Hakuri a inci |
SMLS bututu b | |
0.157 | + 0.024 / - 0.020 |
0.157 zuwa <0.948 | + 0.150t / - 0.125t |
0.984 | + 0.146 ko + 0.1t, duk wanda ya fi girma - 0.120 ko - 0.1t, duk wanda ya fi girma |
Bututu mai walda c,d | |
0.197 | +/- 0.020 |
0.197 zuwa <0.591 | +/- 0.1t |
0.591 | +/- 0.060 |
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